Olive Bar Faceting Diagram: Comprehensive Precision Gem Cutting Guide
Welcome to another in-depth precision lapidary guide on Horizon Gems. In the world of gemstone faceting, creating unique light performance and brilliance requires mastering specialized diagrams. The Olive Bar, brilliantly crafted by master designer Marco Voltolini, stands out as an exceptional 2-fold mirror-image symmetry pattern optimized specifically for quartz and standard index gear configurations. In this detailed guide, we will explore the complete technical parameters, cutting sequences, and expert lapidary tips to help you successfully cut this stunning design.
1. Understanding the Olive Bar Design & Quartz Optimization
The Olive Bar is engineered with an elongated structural geometry that creates a magnificent play of light across its facets. Calculated for a baseline Refractive Index (R.I.) of 1.540, it is tailored primarily for quartz materials such as smoky quartz, clear quartz, and colored varieties.
Because of its unique Length-to-Width (L/W) ratio, this cut maximizes light return through the pavilion while maintaining a well-proportioned crown height, making it an absolute favorite for lapidary artists looking to facet distinct, elongated shapes that stand out from traditional round or oval stones.
2. Technical Design Specifications
- Design Name: Olive Bar
- Designer: Marco Voltolini
- Required Index Gear: Standard 96 Index Gear
- Optimized Refractive Index (RI): 1.540 (Ideal for Quartz)
- Total Facet Count: 35 Pavilion/Girdle + 10 Crown = 45 Total Facets
- Symmetry Type: 2-fold mirror-image symmetry
- Length-to-Width Ratio (L/W): 1.589
- Table-to-Width Ratio (T/W): 0.503
- U-to-Width Ratio (U/W): 0.190
- Pavilion Depth Ratio (P/W): 0.654
- Crown Height Ratio (C/W): 0.222
- Estimated Volume Ratio (Vol./W³): 0.544
3. Step-by-Step Cutting Instructions & Angle Sequences
Achieving high symmetry and polished meet points requires strict adherence to the cutting sequence. Below are the precise pavilion and crown index settings designed for a 96-index gear machine setup.
PAVILION CUTTING SEQUENCE
| Facet | Angle | Index Settings (96 Index) | Instruction |
|---|---|---|---|
| 1 | 41.00° | 96-10-19-29-38-48-58-67-77-86 | Cut to centerpoint |
| 2 | 90.00° | 17-31-65-79 | Set stone size |
| 3 | 49.46° | 17-31-65-79 | Start cutting the girdle |
| 4 | 69.87° | 07-41-55-89 | Meet 1, 3 |
| 5 | 77.73° | 96-48 | Meet 1, 4 |
| 6 | 90.00° | 07-41-55-89 | Level girdle |
| 7 | 90.00° | 96-48 | Level girdle (cont.) |
CROWN CUTTING SEQUENCE
| Facet | Angle | Index Settings (96 Index) | Instruction |
|---|---|---|---|
| A | 22.24° | 24-72 | Set girdle thickness |
| B | 26.52° | 17-31-65-79 | Level girdle |
| C | 44.84° | 07-41-55-89 | Level girdle (cont.) |
| D | 42.00° | 96-48 | Level girdle (cont.) |
| E | 12.40° | 96-48 | Meet B, C, D |
| F | 0.00° | Table | Meet A, B, E |
4. Expert Lapidary Tips for Cutting Olive Bar
- Precision Dops & Alignment: Due to the elongated L/W ratio of 1.589, ensure your rough stone is securely and accurately centered on the dop stick to prevent asymmetrical cutting errors.
- Meet Point Accuracy: Pay close attention to pavilion facet 1 cuts to establish clean centerpoints before moving on to the girdle and crown stages.
- Polishing Quartz: When working with quartz at an R.I. of 1.540, use a Cerium Oxide or Alumina lap with proper water lubrication to achieve a mirror-finish without micro-scratches.
5. Frequently Asked Questions (FAQs)
Q1: What index gear does the Olive Bar design require?
A: The Olive Bar pattern is specifically calculated for a standard 96-index gear wheel.
Q2: Can I use this design for gemstones other than quartz?
A: While it is optimized for an R.I. of 1.540 (quartz), lapidary artists sometimes adapt it for similar medium-index materials, though light return is best optimized for quartz.
Q3: How many total facets does the Olive Bar have?
A: The design features 45 total facets, comprising 35 pavilion/girdle facets and 10 crown facets.
Explore more precision faceting diagrams, custom gem designs, and lapidary guides on Horizon Gems!

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